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Sawtooth Enterprises

Design - Fabrication - R&D

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    • Sawtooth Unlimited
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    • Sawtooth XL v2
      • Dan Cooper, AK – Sawtooth XL
      • Rob Cameron – CA – Sawtooth XL
      • Jaye Morris – BC, CA – Sawtooth XL
      • Mike Thompson, CA – Sawtooth XL
      • Curtis Dean, QLD – Sawtooth XL
      • St Augustine’s College, QLD – Sawtooth XL
    • Mini Sawtooth XL v2
      • Fred Powell – MD – Sawtooth XL
      • Leshiy666 – Moscow Russia
  • Vehicles
    • Jeep
      • Jeep XJ 5.3 Vortec LS Swap
        • Gauge Cluster
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  • Media
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    • Secondary YouYube Channel
  • Shop
  • Trailers
    • Sawtooth Unlimited
    • Sawtooth XL
    • Off Road Clamshell
    • Retrobox
    • Stubby Standy
    • Micro Standy
    • Micro Pop Up
  • Customer Builds
    • Sawtooth XL v2
      • Dan Cooper, AK – Sawtooth XL
      • Rob Cameron – CA – Sawtooth XL
      • Jaye Morris – BC, CA – Sawtooth XL
      • Mike Thompson, CA – Sawtooth XL
      • Curtis Dean, QLD – Sawtooth XL
      • St Augustine’s College, QLD – Sawtooth XL
    • Mini Sawtooth XL v2
      • Fred Powell – MD – Sawtooth XL
      • Leshiy666 – Moscow Russia
  • Vehicles
    • Jeep
      • Jeep XJ 5.3 Vortec LS Swap
        • Gauge Cluster
      • Jeep Upgrades
        • Exterior
        • Interior
    • Racecar
  • Tools
    • Shop Build
    • Bearing Separator
    • Press Brake
    • Tube Bender
  • Media
    • Downloads
    • Main Youtube Channel
    • Secondary YouYube Channel

Sawtooth Unlimited

 

The Sawtooth Unlimited is an off road capable pop top camping trailer inspired by the Australian off road caravan market. I set out to design and build something very unique that was not available in the US. I have skipped using traditional US construction techniques and have opted for 100% composite body construction. Hand laminated foam core sandwich panels are used for the walls, roof and all interior partitions and bulkheads. These laminated panels are very lightweight while being extremely stiff and they have a decent R value as well. The steel frame is a mix of square and rectangular tube along with some angle in varying wall thicknesses. 

 

 

<- Click on the play logo for the Youtube playlist of this build

 

 

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[Show picture list]

Recent Posts

  • Sawtooth Unlimited Build Started December 11, 2017
  • Sawtooth XL Plans Released! November 16, 2015
  • Sawtooth XL Plans Nearly Ready! October 1, 2015
  • Sawtooth XL Plan Update September 11, 2015
  • Contact Page Fixed! September 6, 2015

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